Displaying items by tag: filtration
Cleanroom: Sanitation via Filtration
Contamination control is vital for maintaining cleanroom environments. Pharmaceutical and semiconductor companies require especially stringent maintenance and sanitation programs to meet demanding standards for air quality, room design, and operation, such as those set by the International Organization for Standardization (ISO). ISO 14644-1, which defines guidelines for the classification of air cleanliness determined by the permissible particle size and levels of concentration, forces manufacturing facilities to maintain high standards for a contaminant-free facility to protect their equipment, products, and employees. Operational costs, long-standing cleaning procedures, and lack of proper equipment can stymie a company’s efforts to build a comprehensive maintenance program.
Remove Dense Dust from Cleanrooms
While the advanced air filtration systems in modern cleanroom HVACs trap most dust particles, cross contamination from dust is still a concern. Dense dust, which has high water content, and metal-containing dust can easily find its way into cleanrooms via things like the corrosion of faucets and plumbing or technician clothing. A careful protocol is necessary to remove these dust particles and avoid spreading contaminates during cleaning.
Air Showers Increase Productivity
Whether the goal is high yields or regulatory compliance, controlled environments are integral to pharmaceutical manufacturing processes. Air showers are vital to maintaining the clean environment; they help protect operations from the constant threat of air particulate contamination. Medical device, bio-tech, and pharmaceutical industries require contaminant-free environments and use air showers as part of their operations.
Cleanroom Filtration Mechanisms
There are four basic mechanisms in which fibrous air filters remove contamination from the airstreams.
- Straining or Sieving: Particles larger than the clearances between fibers cannot pass through and are collected on the media.
- Inertial or Impaction: Particles due to their inertia leave the airstream’s around filters and impact the fiber directly. Adhesives usually retain the particles.
- Interception: Particles small enough follow the airstreams line around the filter fiber but are intercepted by the fiber due to the dimensions of the fiber and the particle.
- Diffusion: Particles are small enough and have sufficiently low mass so that air molecules, which are continually in motion and are bombarding the particle, cause the particle to acquire a vibration mode. Because of this vibration mode, the particles have a good chance of coming in contact with the fibers. The smaller the particle, the stronger this effect is. For large particles, over one micron in diameter, this filtration mechanism has virtually no effect.